Re Strings-
Polyurethane all the away.
e- 4.8mm .187in
a- 4mm .156 in
d - 3.5mm .131in
g-3 mm .128 in
The choice of string diameter is real important to get a uniform sound across all of the strings. If you make the g string thinner it will take less tension to tune up but will sound radically different. One thing you will find if you are shopping for strings is that there is a very limited selection of O-Ring cord diameters. So you can't go too wrong.
22 inch scale
width at nut 1.7in 44mm
width at bridge 63 mm 2.5 in
The locking mechanism is fairly straight forward. Take a second look at the pics from earlier posts in this thread.
No need for fancy tools. A drill press, HackSaw, some threaded rod or screw cut to length, thread taps. The part with the hole in it that clamps the string is made from Delrin ( a plastic similar to nylon) You could use aluminum or other metal. I think wood might break in this application.
One thing I noticed right away when I first showed the bass to a musician. He tried to tune it in a traditional manner. This tuning method is primitive but works just fine for the poly strings. Might be a tough sell if I was to go into any sort of Bass building business. I bet this method was used somewhere before on some stringed instruments from the past or exotic countries. Worth investigating Indian instruments for example.
Am looking at modifying some standard bass tuners for another guitar. The big ones on a Fender PBass are good candidates. Will keep the worm mechanism but add a new cap for the string winding. Am thinking of combining what I did here with a string clamp and a way to fine tune the tuning with a traditional tuner. So pull the string up to tune and clamp it. The turn the knob just a bit to fine tune.
Glad you enjoyed the bass. Keep Rockin
gary